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The secrets of pro-level tuning By Chris Doyle February 11, 2000
Anyone whos been reading the Tech column this season and practicing a bit should be able to accomplish some basic tuning and minor repairs. Now its time to ratchet things up a level by covering some techniques used when tuning for the pros. The real key to unlocking your boards potential is in the details. Races can be won or lost by nanoseconds, and sometimes the smallest neglected detail is the difference between glorious victory and also-ran status.
Base We begin looking for extra speed by revisiting base preparation. First, its important to have the base "stone ground" at your shop for the prevailing local conditions. Grind textures and patterns have a substantial influence on a boards ability to accelerate and maintain speed, and there are a near-infinite number of grind combinations available for different conditionsconsult your pro shop about their suggestions for where you ride. Remember to tell them you only want the board ground. Youll finish the tune yourself. With the grind complete, its time to bust out the structure brushes. With a more "open" grind (for wet, granular spring snow), use a nylon or horsehair brush. If the grinds texture is very fine and tight (cold, mid-winter conditions), use a brass brush. Either way, the same technique applies. Brush the base in longitudinal strokes from nose to tail. What youre doing is removing all the "micro-hairs" left deep in the grooves by the grinding process. Although minute, these will create speed-robbing drag if neglected. Brush until the small flecks of base material dont collect on the bristles and the base looks shiny and smooth. When satisfied that this initial brushing phase is complete, wrap some 320-grit sandpaper (finer for extremely cold conditions) around a rectangular wooden block and, using light pressure, sand the base lengthwise the same way you used the brush. This process removes all the sharp "peaks" from the stone-ground texture, presenting more surface area to absorb wax and leaving the "valleys" to channel moisture. After sanding, brush again to remove any remaining debris.
Edges Now lets turn our attention to the edges. Youd be surprised how much effect the steel edge can have on a boards overall performance. Its vitally important to have the edges honed to a fine, smooth finish. After filing in the desired bevel [Remember beveling? See Tech, Volume 5, Number 4], begin polishing the edge with a new, flat whetstone or diamond "DMT" stone. Both should be used wetI like to keep mine soaking in water in an old coffee cup. Position the stone at the same bevel you just filed and, with light pressure and one- to two-foot strokes, begin polishing the edge. If conditions are exceptionally firm, or if the rider prefers a razor-sharp edge, Ill use a fine, four- or six-inch file and lightly resharpen certain areas of the side edgebetween the feet, for examplethen work these areas with the stone again. Check your progress by lightly dragging the tip of a fingernail down the edge, feeling for unwanted burrs. After the edge is properly stoned, I like to take the polishing one step further. Wrap a section of 320-grit "wet-dry" sandpaper tightly around a file. Using it wet and maintaining the same bevel angle, lightly sand the edgesbe careful not to dull the edge youve just worked so hard to sharpen. Pay extra-close attention to the base edge, which is the most crucial when youre carving hard; extra polishing here will significantly improve both acceleration while turning hard off the tail and your ability to maintain speed in the flats. Follow the 320 with 600-grit in the same fashion.
Detuning Detuning the contact points is a rider-preference thing. However large the actual detuned area may be, make it as smooth as a babys butt with your gummy stone. Blend the detuned area from dull to sharp by gradually extending the length of your stroke away from the contact point. Make one final, extra-light gummy pass down the entire edgenose to tailto remove any remaining micro-burrs.
Waxing Now youre ready to wax. Be sure the base plastic is clean and dry. Choose a wax thats correct for the prevailing conditions. All pro tuners have wax preferences, many assuming a level of devotion nearly religious in nature. There are a lot of optionsagain, its a good idea to find out what the wax swami at your favorite shop has to say. After youve chosen, follow the manufacturers directions and try not to inhale the fumessome of these highly fluorinated waxes can be pretty noxious. Always scrape the wax as thin as possible. Remember"Thin wins, thick sticks." This axiom is particularly valid in extremely cold conditions. Brush thoroughly between wax coats (yes, multiple coats are in order on a pro-level tune) to ensure a thin application and that the valleys of the base structure are clear of excess wax. After all the coats have been applied and the board has cooled to room temperature, brush the base lengthwise with long strokes using light to medium pressure. Finish the job with a soft nylon brush. The base should now have a deep, uniform glow. At this point, sheath the board in protective plastic and keep it out of the sunits ready for that big moment, whether youre competing for big money or just bragging rights with your crew.
Although there are countless other things you can do to fine-tune your board, the techniques outlined here will significantly improve its performance beyond the realm of a garden-variety tune. If you have questions, hit the e-mail line and lay em on me. In the meantime, its been fun to spray a little tech-talk with yall this season. Enjoy the ride, and Ill see you in the fall.
Ask Doyle Got any questions? Anything youd like covered in next years Tech column? Wanna join the mile-high club? Direct all electronic mail to:
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